Platform for the Food Industry – Case Study

In collaboration with MNA Solutions

Applied Project partnered with MNA Solutions to design a safer and more efficient maintenance platform for a leading Australian pet food manufacturer. While the project did not proceed to final approval, it showcased our team’s capability in complex industrial design, hygiene-critical environments, and stakeholder coordination. The insights gained have strengthened our approach to future food-industry projects.

Client Objective

The client sought to improve maintenance accessibility in their plant by introducing a stainless steel platform that meets strict food-grade hygiene and safety standards. The goal was to streamline maintenance operations, reduce safety risks, and ensure full compliance with industry regulations.

Our Role

Working alongside MNA Solutions, an experienced provider in the pet-food sector, we were responsible for developing a comprehensive platform design solution. This required understanding the plant’s existing infrastructure, operational challenges, and compliance requirements.

Design & Development Process

1. Initial Consultations & Site Assessments
Our team conducted detailed site visits with MNA Solutions, evaluating the existing plant layout and identifying hazards and bottlenecks. These early stages helped define clear design criteria aligned with the client’s operational needs.

2. Concept Development
Using site data, we explored a range of design concepts focused on safety, ergonomic access, and seamless integration into the active plant environment.

3. 3D Modelling & Iteration
We created high-fidelity 3D models to visualise the platform, test configurations, and refine the solution based on client and partner feedback. These models ensured transparency, accuracy, and early problem-solving.

4. Innovative Features

  • Modular platform components for easier assembly, reduced downtime, and future adaptability.

  • Anti-slip surfaces and rounded edges to minimise injury risk.

  • Corrosion-resistant, easy-clean materials to meet hygiene requirements.

  • Optimised structural design to reduce material usage while maintaining strength.

Challenges & Solutions

Budget Constraints
We addressed cost limitations by optimising material selection and reducing waste through efficient structural design.

Hygiene & Safety Compliance
All design elements adhered to food-industry standards. Surfaces were selected for cleanability, and the platform geometry minimised potential contamination points.

Stakeholder Coordination
Regular communication, scheduled reviews, and shared documentation ensured alignment between the client, MNA Solutions, and regulatory considerations.

Outcomes & Learnings

Completed Platform Design
We delivered a fully developed platform design that met all functional, safety, and regulatory requirements. The client commended our detail-driven approach and innovative thinking.

Enhanced Team Capability
The project strengthened our expertise in:

  • 3D modelling and simulation

  • Food-industry regulatory adherence

  • Cross-stakeholder planning and coordination

Key Insights

  • Early alignment with all stakeholders is critical.

  • Designs must remain flexible to accommodate emerging constraints.

  • Transparent communication on feasibility helps manage expectations and outcomes.

Potential Impact (Had the Project Proceeded)

The platform would have:

  • Improved maintenance safety through ergonomic access

  • Reduced downtime with modular construction

  • Enhanced hygiene compliance through food-grade materials and clean-friendly design

  • Provided long-term adaptability for plant upgrades

Conclusion

This project reflects Applied Project’s commitment to precision, safety, and innovation. Even without final approval, the experience deepened our capabilities and reaffirmed our strength in delivering high-value industrial design solutions.

If you require expert engineering design, drafting, or site-ready documentation for your next project, our team is ready to assist. Contact us to explore how we can collaborate on creating safer, smarter, and more efficient industrial environments.

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