Innovative Solutions for Unique Tooling

At Applied Project, we specialise in delivering advanced engineering and automation solutions that help businesses strengthen their capabilities and operate with greater efficiency. Our recent collaboration with Unique Tooling Pty Ltd, a respected leader in precision manufacturing, highlights the value of technical expertise, fast problem-solving, and trusted partnership.

Through two major projects—reverse engineering critical tooling components and designing a food-grade pick-and-place automation system—we supported Unique Tooling in improving production reliability, reducing costs, and elevating their in-house technical capabilities.

Project 01

Reverse Engineering for Rapid In-House Production

Unique Tooling required a fast and reliable way to reverse engineer several complex tool components for internal manufacturing. Their objective was clear:
reduce downtime, eliminate dependency on external suppliers, and regain full control over production schedules.

To meet this need, our team deployed high-precision 3D scanning technology to capture every detail of the original tooling components. This data enabled us to develop:

• Fully parametric, accurate CAD models

• Production-ready manufacturing drawings

• Clear documentation to support repeatability and quality assurance

Despite tight timelines and the complexity of the part geometries, we worked closely with Unique Tooling’s engineering team to validate and refine each digital model. The result was a smooth transition to in-house part production, giving them:

• Greater production flexibility

• Faster turnaround times

• Reduced manufacturing costs

• Consistent, high-quality output

This project demonstrated the power of accurate data, collaborative engineering, and rapid delivery when business continuity is at stake.

Project 02

Food-Grade Pick & Place Automation Design

Unique Tooling also approached us to help automate their blow moulding operation, where products were previously handled manually. The goal was to design a fully automated pick-and-place system that would:

• Improve hygiene for food-grade output

• Reduce manual handling risks

• Increase productivity and consistency

• Minimise labour costs and operational errors

Our design team began by analysing workflow, environmental requirements, and regulatory compliance standards. We then produced a complete 3D design package, including:

• An end-to-end automation concept

• Integration layout for the blow moulding machine

• Detailed manufacturing drawings

• A robotic arm configuration tailored for repeatable, contamination-free handling

This solution significantly enhanced operational efficiency, reduced human error, and ensured that all output met stringent food-grade standards. As one of our engineers noted:

“Seeing the automation design come to life and improve production so quickly was incredibly rewarding for our team.”

A Partnership Built on Trust

These projects were made possible by the strong partnership and open collaboration with Unique Tooling’s leadership team. We extend our sincere thanks to:

• Graham Lee — General Manager

• Daniel Kohoutek — Production Supervisor

Their clear communication, trust, and commitment to innovation allowed us to deliver solutions that were fully aligned with their operational needs and long-term goals. Working with teams who value excellence as much as we do pushes us to continue raising the bar.

Looking Ahead

This collaboration stands as a testament to what can be achieved when two teams combine expertise with a shared vision for quality and innovation. At Applied Project, we are proud to have contributed to Unique Tooling’s growth and increased manufacturing autonomy.

We look forward to supporting them—and other Australian manufacturers—on future engineering and automation initiatives.